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PROOF // Aerospace & Defense Manufacturing ITAR-adjacent aerospace & defense contract manufacturer · on-prem and air-gapped data requirements · multi-program supplier base
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CHAPTER 02 · DISCOVER

We Learn Your Operation Before We Propose Anything

One day, on-site, inside the approved compliance boundary. The program office sponsor framed the stakes up front. Then we did what we always do: talk to people, watch the work, map it, and rank what we found — not just run a meeting.

A named, mapped list of every repeated risk-monitoring task, by function
A cleaned-up version of the 5 highest-friction workflows
A ranked list of what to fix first, and why
A 30/60/90 plan with a named owner on every line

WHAT WE ACTUALLY DID

We Don't Just Run a Meeting

A roadmap session is where it starts, not where discovery ends. Interviews, documentation, the tools already in use — all of it, before we propose anything.

Interviews

31 sessions / 24 stakeholders

We start with the program office sponsor, then work down through every function that touches risk — not just the people who signed off on the meeting.

Program Director 1× 60min — priorities, contract exposure, what's really at stake
Program managers (3) 3× 60min — where supplier risk actually surfaces first
Security & compliance officers (2) 2× 90min — the access-control and audit burden, in detail
Supplier quality engineers (6) 6× 30min — the judgment calls nobody wrote down
IT security (2) 2× 45min — what can and can't touch a public model

Every session recorded, transcribed, and tagged inside the approved boundary.

Documentation

58 sources reviewed

Supplier quality agreements, compliance manuals, and the shadow spreadsheets people built because the real system couldn't keep up.

Supplier quality agreements across all 30 monitored suppliers
Compliance & access-control manual facility SOP corpus
Prior audit findings 2 years back
Vendor risk spreadsheets the shadow system of record
Program schedule baselines milestone and float data

Indexed so the agents can reference it directly, inside the boundary.

Systems & Tools

7 systems mapped

Everything the program office already touches — no new platform to certify, no rip-and-replace.

ERP system of record
PLM program and part data
Supplier portals quality and delivery signals
SharePoint compliance documentation
Badge / access-control system facility entry data

All seven connected before we proposed anything.

Facility walkthroughs

We walked the controlled areas and watched how access actually gets requested and granted — not just how the SOP says it should.

Process mapping & improvement

Every workflow got mapped end-to-end, then we asked what should change before any of it gets automated.

Adjacent conversations

We talked to the people upstream and downstream of each workflow — program management office, security, and IT — not just the process owner.

AUTOMATION MAP

Of 180,000 hours a year spent on manual risk work, here's how much we can take off the program office's plate

AUTOMATABLE · 122,400 hrs
57,600 hrs HUMAN

Stays human — final risk decisions, supplier relationships, and every access-control ruling.

Of the 122,400 hrs, here's what each workflow contributes

+52K
+34K
+21K
+15K
122K

P1

P2

P3

P4

TOTAL

P1

Supplier Risk Monitoring

52K hrs/yr · $3.1M

P2

Software Supply-Chain (SBOM) Review

34K hrs/yr · $2.0M

P3

Facility Access Review

21K hrs/yr · $1.3M

P4

Compliance Reporting & Audit Prep

15K hrs/yr · $0.9M

What we picked to build first

Supplier risk monitoring & alerting

Highest-leverage, lowest-risk: the public data signals already existed, the pain was universal across every program, and a visible win in 30 days would change every later conversation about what AI could touch here.

Committed on the wall. Working session scheduled within 10 days.

16 weeks to the first system live · then ongoing

Discover

Working session, on-site

1w

Supplier risk monitoring

Wave 1

7w

Software supply-chain review

Wave 1

6w

Facility access adjudication

Wave 1

6w
Week 1 Week 16 · then ongoing →

THE METHOD

Same Approach, Every Engagement

Most AI roadmaps fail the same way — a list of interesting projects with no way to choose which one matters. Ours turns what we actually find on the floor into a ranked, ownable plan.

01

Discover

What do you repeat? What frustrates you? What runs on a schedule?

→ A named list of the real, repeated work — across every department.

02

Map & Improve

How does this actually happen, workarounds included — and what should change before we automate it?

→ An end-to-end picture of each workflow, cleaned up first.

03

Rank & Commit

What ships first? Who owns it? How do we know it worked?

→ A ranked plan with a named owner and a metric on every line.

CHAPTER 02 OF 5

UP NEXT · BUILD

See the agents we actually built and shipped — including the exact steps one of them runs in production.

Continue to Build